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Typical EPS Shape Moulding Machine

Energy Saving Styrofoam Shape Moulding Machine adopts a heat insulation die cavity system to reduce heat loss of die cavity in the heating process and repeated heat wastes and has wide application in the market, which have features of economy, convenient operation and easy maintenance. As the name shows, the machine could save a lot of energy during a year which finally could save the money.

MACHINE PARAMETER STEAM SYSTEM VACUUM SYSTEM MACHINE STRUCTURE MANUFACTURING SERVICE PRODUCTION PROCESS

MACHINE PARAMETER

Machine type			high-efficiency and energy-saving eps shape moulding machine
Item		Unit	Model	Model	Model
Item		Unit	ST1214S	ST1417S	ST1618S
Mould size		Mm	1200*1400	1400*1700	1600*1800
Move Distance		Mm	1200	1200	1200
Product high		Mm	350	350	350
Rod	Diameter	Mm	80	100	100
Rod	Quantity	pcs	4	4	4
Hopper	Capacity	L	145	145	145
Hopper	Quantity	pcs	2	2	2
Cylinder	Quantity	pcs	2	2	2
Steam system	Main inlet	DN	DN100	DN100	DN100
	Pressure	bar	6	6	6
	Consumption	Kg	5~6	5~6	5~6
Water cooling system	Main inlet	DN	80	80	80
	Pressure	bar	4	4	4
	Consumption	Kg	0~8.4	0~8.4	0~8.4
Vacuum	Connector	DN	100	100	100
Vacuum	Drainage	DN	100	100	100
Air	Inlet	DN	50	50	50
	Pressure	Bar	6.0	6.0	6.0
	Consumption	M3	0.3~0.6	0.3~0.6	0.3~0.6
Product size	Long	Mm	5363	5363	5363
	Wide		3310	3610	3710
	High		4852	5152	5352
Hydraulic	Motor	kw	7.5	11	11
Hydraulic	Capacity	L	400	400	400

STEAM SYSTEM

The accurate control of steam pressure is a key factor of production efficiency. Currently, most of Chinese machines are made of small pipe & valves, thus high-pressure steaming has to be used.

Energy saving machines equip big pipelines and valves, which allows low pressure and big flow of steam while moulding. Enough steam can be supplied in an instant to reduce cycle time and provide excellent production condition.

Fully digital PID control to con- trol energy consumption precisely.

Multi-spots heatingrealizes most equal distribution of steam in the mold chamber.

The steam chamber adopts uni- que thermal insulation material to realize mold cavities’ insulation.

VACUUM SYSTEM

Central vacuum system with efficient energy recycling system can reduce the consumption of vacuum and shorten the vacuum cooling period greatly by making the high temperature demolding achievable.

Vacuum cooling is used as main cool- ing instead of water cooling to keep the consumption reduced and water con- tent of products at a low level. Energy saving and working efficiency can be achieved in the same time.